China Hot selling Friendly Coorperation High Pressor Piston Hydrogen Air Compressor for Fuel Cell Vehicles portable air compressor

Product Description

Ultra High Pressure Hydraulic/Piston/Diaphragm Hydrogen Compressor For Hydrogen Refueling Station

 

Product Description

 

Diaphragm Hydrogen Compressor :

The diaphragm compressor is driven by an electric motor, which rotates the crankshaft through a pulley. The reciprocating linear motion of the piston in the cylinder is achieved through a connecting rod, pushing the hydraulic fluid and causing the diaphragm to vibrate back and forth. Controlled by the intake and exhaust valves, each vibration of the diaphragm completes 1 intake and exhaust cycle.

 

During the operation of the diaphragm compressor, a small amount of hydraulic fluid in the cylinder leaks into the oil tank through the gap between the piston ring and the cylinder wall, as well as the groove. To compensate for this oil loss and ensure that the diaphragm tightly contacts the cylinder head surface at the end of the compressor stroke to discharge the compressed medium, the oil pump injects oil into the cylinder during the suction process of the diaphragm compressor. The amount of oil injected is slightly more than the leakage amount, and the excess oil flows back to the crankcase through a pressure control valve at the end of the compressor stroke.

 

Due to the complete separation of the cylinder and the hydraulic chamber by the diaphragm, the compressed medium does not come into contact with the hydraulic fluid, thereby avoiding contamination of the oil and ensuring the purity of the compressed medium.The cylinder, consisting of a cylinder head surface and the diaphragm, forms a closed cavity, thereby providing excellent sealing.

 

The diaphragm compressor is a special type of reciprocating compressor with high compression ratio, good sealing performance, and resistance to contamination from lubricating oil and other CHINAMFG impurities. It is suitable for compressing high-purity, rare and valuable, flammable and explosive, toxic and harmful, corrosive, and high-pressure gases.

Piston Hydrogen Compressor :

A piston hydrogen compressor is a type of compressor specifically designed for compressing hydrogen gas. It utilizes a piston-cylinder arrangement to increase the pressure of the hydrogen gas to the desired level.

 

The compressor consists of an electric motor that drives the piston through a crankshaft. As the motor rotates, the piston moves back and forth inside the cylinder, creating a reciprocating motion. This motion compresses the hydrogen gas, reducing its volume and increasing its pressure.

 

To ensure efficient compression and minimize leakage, the piston and cylinder are carefully designed with tight tolerances and high-quality sealing materials. The compressor may also incorporate valves to control the flow of hydrogen gas during the compression process.

 

Piston hydrogen compressors are commonly used in various applications that require the compression of hydrogen gas. This includes hydrogen fueling stations for refueling hydrogen-powered vehicles, hydrogen storage and distribution systems, industrial processes that use hydrogen, and research facilities working with hydrogen gas.
 

Hydraulic Hydrogen Compressor :
 

A hydraulic hydrogen compressor is a type of compressor specifically designed for compressing hydrogen gas using hydraulic power. It utilizes a hydraulic system to generate the necessary force for compressing hydrogen to higher pressures.

 

The compressor consists of an electric motor that powers a hydraulic pump. The hydraulic pump generates high-pressure hydraulic fluid that is then used to actuate a piston or a diaphragm. The piston or diaphragm, driven by the hydraulic pressure, compresses the hydrogen gas within a cylinder.

 

The advantage of a hydraulic hydrogen compressor is its ability to provide high compression ratios and operate at higher pressures efficiently. The hydraulic system allows for precise control of the compression process, enabling smooth and consistent compression of hydrogen gas.

 

Hydraulic hydrogen compressors are commonly used in various applications that require the compression of hydrogen gas. This includes hydrogen fueling stations, hydrogen storage systems, hydrogen production facilities, and industrial processes that utilize hydrogen.

 

It’s worth noting that safety considerations are crucial when working with hydrogen gas, and hydraulic hydrogen compressors must meet stringent safety standards. This includes proper ventilation, explosion-proof design, and adherence to strict handling procedures to ensure the safe and reliable operation of the compressor.

Technical Principle

Structure and Working Cycle of Diaphragm Compressor

Equipment Advantages

* Based on the unique membrane chamber design for hydrogen medium: The hydrogen compressor incorporates a specialized membrane chamber design that ensures efficient and safe compression of hydrogen. This design feature allows for the separation of hydrogen from other components, preventing contamination and ensuring the purity of the compressed hydrogen gas.

 

* Advanced explosion-proof design and warning system: The compressor is equipped with an advanced explosion-proof design that prioritizes safety in hydrogen-rich environments. It includes robust safety measures and protective mechanisms to mitigate the risk of explosions. Additionally, a comprehensive warning system is integrated to provide real-time alerts and notifications in case of any potential hazards or abnormal operating conditions.

 

* Comprehensive technical support for specialized customization: The manufacturer or supplier of the compressor offers comprehensive technical support to cater to specific requirements and customization needs. This ensures that the compressor can be tailored to the unique specifications and operational demands of the hydrogen refueling station. Expert technicians and engineers provide guidance, assistance, and expertise throughout the installation, commissioning, and maintenance processes.

 

* Intelligent IoT cloud monitoring and warning platform: The compressor is equipped with an intelligent Internet of Things (IoT) system that enables remote monitoring and control of its operation. This IoT platform leverages cloud-based technologies to collect and analyze data in real-time, providing valuable insights into the performance, efficiency, and condition of the compressor. It also incorporates a warning platform that utilizes advanced algorithms and predictive analytics to detect anomalies, deviations, or potential failures, enabling proactive maintenance and minimizing downtime.

Product Parameters

Compressor Model CMP-22(1.5-2.2)H2 CMP-45(1.5-2.2)H2 CMP-22(1.8-2.2)H2
Dimensions (mm) 6500x2800x2500 4500x2800x2500 4500x2800x2500
Application Range Hydrogen Refueling Main Station Hydrogen Production and Refueling Integrated Station Hydrogen Refueling Main Station
Compressed Medium High-Purity Hydrogen Gas High-Purity Hydrogen Gas High-Purity Hydrogen Gas
Explosion Protection Level Ex de mb px II CT4 Ex de mb px II CT4 Ex de mb px II CT4
Number of Compression Stages Two-stage or Three-stage Three-stage Two-stage
Number of Compression Systems Dual System Dual System Single System
Inlet Pressure (Mpa) 1.5~2.2 1.5~2.2 1.8~2.2
Inlet Temperature (ºC) <45 <45 <45
Maximum Discharge Pressure (MPa) 22MPa 45 22
Discharge Temperature (after cooling) (ºC) ≤35 ≤35 ≤35
Design Flow Rate (Nm3/h) ≥1000 (Inlet 2MPa, Outlet 20MPa) ≥500 (Inlet 1.6MPa, Outlet 45MPa) ≥1000 (Inlet 2.0MPa, Outlet 20MPa)
Main Motor Power (KW) 75×2 110 132
Total Power (KW) 160 120 142
Installation Method Skid-mounted Skid-mounted Skid-mounted
For more information, please contact us.

 

Product Advantages

1. Hydrogen Refueling Stations: These compressors are extensively used in hydrogen refueling stations to compress hydrogen gas for fueling hydrogen-powered vehicles. They play a crucial role in providing compressed hydrogen at high pressures to enable efficient and fast refueling of hydrogen fuel cell vehicles and other hydrogen-powered equipment.

 

2. Industrial Processes: Ultra-high pressure hydrogen compressors are utilized in various industrial processes that require compressed hydrogen gas. Industries such as chemical manufacturing, electronics, metallurgy, and energy utilize hydrogen in their operations. These compressors ensure a reliable and continuous supply of compressed hydrogen for process requirements.

 

3. Energy Storage Systems: Hydrogen is increasingly used as an energy storage medium, particularly in renewable energy applications. Ultra-high pressure compressors are employed to compress hydrogen for storage in high-pressure tanks or systems. This stored hydrogen can be later used for power generation or as a source of clean fuel.

 

4. Research and Development: In research laboratories and institutions, ultra-high pressure hydrogen compressors are utilized for experimentation, testing, and development of hydrogen-related technologies. They enable researchers to study the behavior and properties of hydrogen gas under high-pressure conditions, facilitating advancements in hydrogen fuel cell technology and other hydrogen-related applications.

 

5. Specialty Gas Applications: Certain industries and applications require high-purity hydrogen gas, such as in semiconductor manufacturing, calibration gases, and gas chromatography. Ultra-high pressure compressors are employed to compress hydrogen to the desired pressure and purity levels, ensuring the availability of high-quality hydrogen gas for these specialized applications.

 

6. Hydrogen Distribution and Storage: Compressors play a critical role in the distribution and storage of hydrogen gas. They are used to compress hydrogen for transportation in high-pressure cylinders or tube trailers, as well as for the compression of hydrogen for storage in high-pressure storage systems, such as hydrogen tube trailers or stationary hydrogen storage tanks.

 

 

 

Project Case

 

 

After-sales Service: Online Support, Video Technical Support
Warranty: 1 Year
Principle: Displacement Compressor
Application: High Back Pressure Type
Performance: Low Noise
Mute: Mute
Samples:
US$ 6500/Unit
1 Unit(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How are air compressors utilized in pneumatic tools?

Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:

Power Source:

Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.

Air Pressure Regulation:

Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.

Air Volume and Flow:

Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.

Tool Actuation:

Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.

Versatility:

One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.

Portability:

Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.

Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China Hot selling Friendly Coorperation High Pressor Piston Hydrogen Air Compressor for Fuel Cell Vehicles   portable air compressorChina Hot selling Friendly Coorperation High Pressor Piston Hydrogen Air Compressor for Fuel Cell Vehicles   portable air compressor
editor by CX 2023-10-11

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